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digital twin technology in manufacturing: Digital Twin Driven Smart Manufacturing Fei Tao, Meng Zhang, A.Y.C. Nee, 2019-02-07 Digital Twin Driven Smart Manufacturing examines the background, latest research, and application models for digital twin technology, and shows how it can be central to a smart manufacturing process.The interest in digital twin in manufacturing is driven by a need for excellent product reliability, and an overall trend towards intelligent, and connected manufacturing systems. This book provides an ideal entry point to this subject for readers in industry and academia, as it answers the questions: (a) What is a digital twin? (b) How to construct a digital twin? (c) How to use a digital twin to improve manufacturing efficiency? (d) What are the essential activities in the implementation of a digital twin? (e) What are the most important obstacles to overcome for the successful deployment of a digital twin? (f) What are the relations between digital twin and New Technologies? (g) How to combine digital twin with the New Technologies to achieve high efficiency and smartness in manufacturing?This book focuses on these problems as it aims to help readers make the best use of digital twin technology towards smart manufacturing. - Analyzes the differences, synergies and possibilities for integration between digital twin technology and other technologies, such as big data, service and Internet of Things - Discuss new requirements for a traditional three-dimension digital twin and proposes a methodology for a five-dimension version - Investigates new models for optimized manufacturing, prognostics and health management, and cyber-physical fusion based on the digital twin |
digital twin technology in manufacturing: Digital Twin Driven Smart Manufacturing Fei Tao, Meng Zhang, A.Y.C. Nee, 2019-02-12 Digital Twin Driven Smart Manufacturing examines the background, latest research, and application models for digital twin technology, and shows how it can be central to a smart manufacturing process. The interest in digital twin in manufacturing is driven by a need for excellent product reliability, and an overall trend towards intelligent, and connected manufacturing systems. This book provides an ideal entry point to this subject for readers in industry and academia, as it answers the questions: (a) What is a digital twin? (b) How to construct a digital twin? (c) How to use a digital twin to improve manufacturing efficiency? (d) What are the essential activities in the implementation of a digital twin? (e) What are the most important obstacles to overcome for the successful deployment of a digital twin? (f) What are the relations between digital twin and New Technologies? (g) How to combine digital twin with the New Technologies to achieve high efficiency and smartness in manufacturing? This book focuses on these problems as it aims to help readers make the best use of digital twin technology towards smart manufacturing. |
digital twin technology in manufacturing: Digital Twin Technology Gopal Chaudhary, Manju Khari, Mohamed Elhoseny, 2021-10-05 Most of the business sectors consider the Digital Twin concept as the next big thing in the industry. A current state analysis of their digital counterparts helps in the prediction of the future of physical assets. Organizations obtain better insights on their product performance through the implementation of Digital Twins, and the applications of the technology are frequently in sectors such as manufacturing, automobile, retail, health care, smart cities, industrial IoT, etc. This book explores the latest developments and covers the significant challenges, issues, and advances in Digital Twin Technology. It will be an essential resource for anybody involved in related industries, as well as anybody interested in learning more about this nascent technology. This book includes: The future, present, and past of Digital Twin Technology. Digital twin technologies across the Internet of Drones, which developed various perceptive and autonomous capabilities, towards different control strategies such as object detection, navigation, security, collision avoidance, and backup. These approaches help to deal with the expansive growth of big data solutions. The recent digital twin concept in agriculture, which offers the vertical framing by IoT installation development to enhance the problematic food supply situation. It also allows for significant energy savings practices. It is highly required to overcome those challenges in developing advanced imaging methods of disease detection & prediction to achieve more accuracy in large land areas of crops. The welfare of upcoming archetypes such as digitalization in forensic analysis. The ideas of digital twin have arisen to style the corporeal entity and associated facts reachable software and customers over digital platforms. Wind catchers as earth building: Digital Twins vs. green sustainable architecture. |
digital twin technology in manufacturing: Transforming Industry using Digital Twin Technology Ashutosh Mishra, |
digital twin technology in manufacturing: Digital Twin – Fundamental Concepts to Applications in Advanced Manufacturing Surjya Kanta Pal, Debasish Mishra, Arpan Pal, Samik Dutta, Debashish Chakravarty, Srikanta Pal, 2021-08-12 This book provides readers with a guide to the use of Digital Twin in manufacturing. It presents a collection of fundamental ideas about sensor electronics and data acquisition, signal and image processing techniques, seamless data communications, artificial intelligence and machine learning for decision making, and explains their necessity for the practical application of Digital Twin in Industry. Providing case studies relevant to the manufacturing processes, systems, and sub-systems, this book is beneficial for both academics and industry professionals within the field of Industry 4.0 and digital manufacturing. |
digital twin technology in manufacturing: The Digital Twin Paradigm for Smarter Systems and Environments: The Industry Use Cases , 2020-01-28 The Digital Twin Paradigm for Smarter Systems and Environments: The Industry Use Cases, Volume 117, the latest volume in the Advances in Computers series, presents detailed coverage of new advancements in computer hardware, software, theory, design and applications. Chapters vividly illustrate how the emerging discipline of digital twin is strategically contributing to various digital transformation initiatives. Specific chapters cover Demystifying the Digital Twin Paradigm, Digital Twin Technology for Smarter Manufacturing, The Fog Computing/ Edge Computing to leverage Digital Twin, The industry use cases for the Digital Twin idea, Enabling Digital Twin at the Edge, The Industrial Internet of Things (IIOT), and much more. |
digital twin technology in manufacturing: Industry 4.0 Tamás Bányai, 2020 |
digital twin technology in manufacturing: Digital Twins in Industrial Production and Smart Manufacturing Rajesh Kumar Dhanaraj, Balamurugan Balusamy, Prithi Samuel, Ali Kashif Bashir, Seifedine Kadry, 2024-09-23 Comprehensive reference exploring the benefits and implementation of digital twins in industrial production and manufacturing Digital Twins in Industrial Production and Smart Manufacturing provides an overview of digital twin theoretical concepts, techniques, and recent trends used to meet the requirements and challenges of industrial production and smart manufacturing. The text describes how to achieve industrial excellence through virtual factory simulation and digital modeling innovations for next-generation manufacturing system design. The contributing authors address the many possible technical advantages of major Industry 5.0 technological advancements, using illustrations to aid readers in practical implementation of concepts, along with existing scenarios, potential research gaps, adoption difficulties, case studies, and future research objectives. The text also presents many applications and use cases of Industry 5.0 and digital twins in a variety of industries, including the aerospace industry, pharmaceutical manufacturing and biotech, augmented reality, virtual reality, edge computing and blockchain-based Internet of Things (IoT), cobots, intelligent logistics and supply chain management, and more. Edited by a group of highly qualified academics with significant experience in the field, Digital Twins in Industrial Production and Smart Manufacturing covers additional topics such as: Hyper-automation technology, including specialized workflow procedures and particular sectors of solicitations linked to hyper-automation Digital twins in the context of smart cities, with attempts to draw comparisons with the use of digital twins in industrial IoT Virtual factories based on digital twins and corresponding architecture to facilitate modeling, simulation, and assessment of manufacturing systems Cognitive, interactive, and standardization aspects of digital twins, and the proper implementation of digital twin technology for safety critical systems Digital Twins in Industrial Production and Smart Manufacturing is a must-have reference for researchers, scholars, and professionals in fields related to digital twins in industrial production and manufacturing. It is also suitable as a hands-on resource for students interested in the fields of digital twins and smart manufacturing. |
digital twin technology in manufacturing: Mirror Worlds David Gelernter, 1993-01-28 Technology doesn't flow smoothly; it's the big surprises that matter, and Yale computer expert David Gelernter sees one such giant leap right on the horizon. Today's small scale software programs are about to be joined by vast public software works that will revolutionize computing and transform society as a whole. One such vast program is the Mirror World. Imagine looking at your computer screen and seeing reality--an image of your city, for instance, complete with moving traffic patterns, or a picture that sketches the state of an entire far-flung corporation at this second. These representations are called Mirror Worlds, and according to Gelernter they will soon be available to everyone. Mirror Worlds are high-tech voodoo dolls: by interacting with the images, you interact with reality. Indeed, Mirror Worlds will revolutionize the use of computers, transforming them from (mere) handy tools to crystal balls which will allow us to see the world more vividly and see into it more deeply. Reality will be replaced gradually, piece-by-piece, by a software imitation; we will live inside the imitation; and the surprising thing is--this will be a great humanistic advance. We gain control over our world, plus a huge new measure of insight and vision. In this fascinating book--part speculation, part explanation--Gelernter takes us on a tour of the computer technology of the near future. Mirror Worlds, he contends, will allow us to explore the world in unprecedented depth and detail without ever changing out of our pajamas. A hospital administrator might wander through an entire medical complex via a desktop computer. Any citizen might explore the performance of the local schools, chat electronically with teachers and other Mirror World visitors, plant software agents to report back on interesting topics; decide to run for the local school board, hire a campaign manager, and conduct the better part of the campaign itself--all by interacting with the Mirror World. Gelernter doesn't just speculate about how this amazing new software will be used--he shows us how it will be made, explaining carefully and in detail how to build a Mirror World using technology already available. We learn about disembodied machines, trellises, ensembles, and other computer components which sound obscure, but which Gelernter explains using familiar metaphors and terms. (He tells us that a Mirror World is a microcosm just like a Japanese garden or a Gothic cathedral, and that a computer program is translated by the computer in the same way a symphony is translated by a violinist into music.) Mirror Worlds offers a lucid and humanistic account of the coming software revolution, told by a computer scientist at the cutting edge of his field. |
digital twin technology in manufacturing: Building Industrial Digital Twins Shyam Varan Nath, Pieter van Schalkwyk, Dan Isaacs, 2021-11-02 Build your first digital twin MVP and gain first-hand experience of using the technology, the challenges it presents, and its impact on your organization Key FeaturesCreate a digital twin prototype using Microsoft Azure Digital TwinExplore the digital twin approach to the design, operations, and maintenance of industrial assets and productsUnderstand key characteristics and components of a digital twin through practical use cases and business scenariosBook Description Digital twin technology enables organizations to create digital representations of physical entities such as assets, systems, and processes throughout their life cycle. It improves asset performance, utilization, and safe operations and reduces manufacturing, operational, and maintenance costs. The book begins by introducing you to the concept of digital twins and sets you on a path to develop a digital twin strategy to positively influence business outcomes in your organization. You'll understand how digital twins relate to physical assets, processes, and technology and learn about the prerequisite conditions for the right platform, scale, and use case of your digital twins. You'll then get hands-on with Microsoft's Azure Digital Twins platform for your digital twin development and deployment. The book equips you with the knowledge to evaluate enterprise and specialty platforms, including the cloud and industrial IoT required to set up your digital twin prototype. Once you've built your prototype, you'll be able to test and validate it relative to the intended purpose of the twin through pilot deployment, full deployment, and value tracking techniques. By the end of this book, you'll have developed the skills to build and deploy your digital twin prototype, or minimum viable twin, to demonstrate, assess, and monitor your asset at specific stages in the asset life cycle. What you will learnIdentify key criteria for the applicability of digital twins in your organizationExplore the RACI matrix and rapid experimentation for choosing the right tech stack for your digital twin systemEvaluate public cloud, industrial IoT, and enterprise platforms to set up your prototypeDevelop a digital twin prototype and validate it using a unit test, integration test, and functional testPerform an RoI analysis of your digital twin to determine its economic viability for the businessDiscover techniques to improve your digital twin for future enhancementsWho this book is for The digital twin book is for mid-career subject experts, including engineers and operations managers, building their first prototype (MVP) using digital twin technology. The book will help professionals responsible for mechanical, process, and reliability engineering domains. You don't have to be a developer or programmer, but beginner-level programming skills will be helpful. |
digital twin technology in manufacturing: Digital Twin Driven Service Fei Tao, Qinglin Qi, A.Y.C. Nee, 2022-03-14 Digital Twin Driven Smart Service draws on the latest industry practice and research to explain how to implement digital twin service in a range of scenarios. It addresses relevant theory and methodologies, including product service, prognostic health management service, energy efficient service and testing service. Other sections discuss key enabling technologies supported by cutting-edge case studies of implementation. Drawing on the work of researchers at the forefront of this technology, this book is the ideal guide for anyone interested in product services, manufacturing services and digital twin services. This book is one part of a trilogy on digital twins, the other titles being Digital Twin Driven Smart Design and Digital Twin Driven Smart Manufacturing. - Provides a wide range of applications, including tribological testing, cutting tool service and energy efficiency assessment - Explains everything needed to understand and implement digital twin models for service, including frameworks, theories and technologies - Explores future challenges for research in this area, including the ongoing standardization of digital twin technology |
digital twin technology in manufacturing: DigiTwin: An Approach for Production Process Optimization in a Built Environment Josip Stjepandić, Markus Sommer, Berend Denkena, 2021-08-23 The focus of this book is an application of Digital Twin as a concept and an approach, based on the most accurate view on a physical production system and its digital representation of complex engineering products and systems. It describes a methodology to create and use Digital Twin in a built environment for the improvement and optimization of factory processes such as factory planning, investment planning, bottleneck analysis, and in-house material transport. The book provides a practical response based on achievements of engineering informatics in solving challenges related to the optimization of factory layout and corresponding processes. This book introduces the topic, providing a foundation of knowledge on process planning, before discussing the acquisition of objects in a factory and the methods for object recognition. It presents process simulation techniques, explores challenges in process planning, and concludes by looking at future areas of progression. By providing a holistic, trans-disciplinary perspective, this book will showcase Digital Twin technology as state-of-the-art both in research and practice. |
digital twin technology in manufacturing: Virtually Perfect Michael Grieves, 2011 |
digital twin technology in manufacturing: Transdisciplinary Perspectives on Complex Systems Franz-Josef Kahlen, Shannon Flumerfelt, Anabela Alves, 2016-08-16 This book presents an internationally comprehensive perspective into the field of complex systems. It explores the challenges of and approaches to complexity from a broad range of disciplines, including big data, health care, medicine, mathematics, mechanical and systems engineering, air traffic control and finance. The book’s interdisciplinary character allows readers to identify transferable and mutually exclusive lessons learned among these disciplines and beyond. As such, it is well suited to the transfer of applications and methodologies between ostensibly incompatible disciplines. This book provides fresh perspectives on comparable issues of complexity from the top minds on systems thinking. |
digital twin technology in manufacturing: Product Lifecycle Management in the Digital Twin Era Clement Fortin, Louis Rivest, Alain Bernard, Abdelaziz Bouras, 2020-02-28 This book constitutes the refereed post-conference proceedings of the 16th IFIP WG 5.1 International Conference on Product Lifecycle Management, PLM 2019, held in Moscow, Russia, in July 2019. The 38 revised full papers presented were carefully reviewed and selected from 63 submissions. The papers are organized in the following topical sections: 3D modelling and data structures; PLM maturity and industry 4.0; ontologies and semantics; PLM and conceptual design; knowledge and change management; IoT and PLM; integrating manufacturing realities; and integration of in-service and operation. |
digital twin technology in manufacturing: Product Lifecycle Management: Driving the Next Generation of Lean Thinking Michael Grieves, 2005-11-16 Product Lifecycle Management (PLM) is the newest wave in productivity. This revolutionary approach is an outcome of lean thinking; however, PLM eliminates waste and efficiency across all aspects of a product's life--from design to deployment--not just in its manufacture. By using people, product information, processes, and technology to reduce wasted time, energy, and material across an organization and into the supply chain, PLM drives the next generation of lean thinking. Now PLM pioneer Michael Grieves offers everyone from Six Sigma and lean practitioners to supply chain managers, product developers, and consultants a proven framework for adopting this information-driven approach. Product Lifecycle Management shows you how to greatly enhance your firm's productivity by integrating the efforts of your entire organization. Most companies are seeing the returns of their efforts in lean methods diminishing, as the most fruitful applications have already been addressed. Here, Grieves reveals how PLM gives you an opportunity to make improvements both within and across functional areas in order to increase agility, optimize efficiency, and reduce costs across the board. He gives you the most comprehensive view of PLM available, fully outlining its characteristics, method, and tools and helping you assess your organizational readiness. There's also proven examples from the field, where PLM is being widely adopted by leading companies, including General Motors, General Electric, and Dell, that are widely adopting the approach. You'll see how PLM has saved these companies billions in unnecessary costs and shaved as much as 60% off cycle times. With this book you'll learn how to: Develop and implement your PLM strategy to support your corporate objectives Engage all your employees in using information to eliminate waste Enable improved information flow Better organize and utilize your intellectual capital Foster an environment that drives PLM Lean manufacturing can only take your organization so far. To bring your productivity to the next level and save remarkable amounts of time, money, and resources, Product Lifecycle Management is your one-stop, hands-on guide to implementing this powerful methodology. |
digital twin technology in manufacturing: Service Oriented, Holonic and Multi-agent Manufacturing Systems for Industry of the Future Theodor Borangiu, Damien Trentesaux, Paulo Leitão, Adriana Giret Boggino, Vicente Botti, 2019-08-02 This proceedings book presents selected peer-reviewed papers from the 9th International Workshop on ‘Service Oriented, Holonic and Multi-agent Manufacturing Systems for the Industry of the Future’ organized by Universitat Politècnica de València, Spain, and held on October 3–4, 2019. The SOHOMA 2019 Workshop aimed to foster innovation in the digital transformation of manufacturing and logistics by promoting new concepts and methods and solutions through service orientation in holonic and agent-based control with distributed intelligence. The book provides insights into the theme of the SOHOMA’19 Workshop – ‘Smart anything everywhere – the vertical and horizontal manufacturing integration, ’ addressing ‘Industry of the Future’ (IoF), a term used to describe the 4th industrial revolution initiated by a new generation of adaptive, fully connected, analytical and highly efficient robotized manufacturing systems. This global IoF model describes a new stage of manufacturing, that is fully automatized and uses advanced information, communication and control technologies such as industrial IoT, cyber-physical production systems, cloud manufacturing, resource virtualization, product intelligence, and digital twin, edge and fog computing. It presents the IoF interconnection of distributed manufacturing entities using a ‘system-of-systems’ approach, discussing new types of highly interconnected and self-organizing production resources in the entire value chain; and new types of intelligent decision-making support based on from real-time production data collected from resources, products and machine learning processing. This book is intended for researchers and engineers working in the manufacturing value chain, and specialists developing computer-based control and robotics solutions for the ‘Industry of the Future’. It is also a valuable resource for master’s and Ph.D. students in engineering sciences programs. |
digital twin technology in manufacturing: The Fourth Industrial Revolution Alan Nankervis, Julia Connell, Alan Montague, John Burgess, 2021-08-11 This book explores the core themes of the Fourth Industrial Revolution (4IR) highlighting the digital transformation that has been occurring in society and business. Representing an interface between technologies in the physical, digital and biological disciplines the book explores emerging technologies such as artificial intelligence, robotics, the Internet of Things, autonomous vehicles, 3-D printing, nanotechnology, biotechnology, materials science, energy storage, and quantum computing. The findings of collaborative research studies on the potential impact of the 4IR on the labour markets, occupations, future workforce competencies and skills associated with eight industry sectors in Australia are reported. The sectors are: agriculture and mining; manufacturing and logistics; health, medical and nursing; education; retail; financial services; government services and tourism. |
digital twin technology in manufacturing: Advances in Intelligent Systems and Interactive Applications Fatos Xhafa, Srikanta Patnaik, Madjid Tavana, 2019-11-16 This edited book is based on the research papers presented at the 4th International Conference on Intelligent, Interactive Systems and Applications (IISA2019), held on June 28–30, 2019 in Bangkok, Thailand. Interactive intelligent systems (IIS) are systems that interact with human beings, media or virtual agents in intelligent computing environments. This book explores how novel interactive systems can intelligently address various challenges and also limitations previously encountered by human beings using different machine learning algorithms, and analyzes recent trends. The book includes contributions from diverse areas of IIS, here categorized into seven sections, namely i) Intelligent Systems; ii) Autonomous Systems; iii) Pattern Recognition and Computer Vision; iv) E-Enabled Systems; v) Internet & Cloud Computing; vi) Mobile & Wireless Communication; and vii) Various Applications. It not only presents theoretical knowledge on the intelligent and interactive systems but also discusses various applications pertaining to different domains. |
digital twin technology in manufacturing: Mechatronic Futures Peter Hehenberger, David Bradley, 2016-06-10 Offering a comprehensive overview of the challenges, risks and options facing the future of mechatronics, this book provides insights into how these issues are currently assessed and managed. Building on the previously published book ‘Mechatronics in Action,’ it identifies and discusses the key issues likely to impact on future mechatronic systems. It supports mechatronics practitioners in identifying key areas in design, modeling and technology and places these in the wider context of concepts such as cyber-physical systems and the Internet of Things. For educators it considers the potential effects of developments in these areas on mechatronic course design, and ways of integrating these. Written by experts in the field, it explores topics including systems integration, design, modeling, privacy, ethics and future application domains. Highlighting novel innovation directions, it is intended for academics, engineers and students working in the field of mechatronics, particularly those developing new concepts, methods and ideas. |
digital twin technology in manufacturing: Design and Operation of Production Networks for Mass Personalization in the Era of Cloud Technology Dimitris Mourtzis, 2021-11-10 Design and Operation of Production Networks for Mass Personalization in the Era of Cloud Technology draws on the latest industry advances to provide everything needed for the effective implementation of this powerful tool. Shorter product lifecycles have increased pressure on manufacturers through the increasing variety and complexity of production, challenging their workforce to remain competitive and profitable. This has led to innovation in production network methodologies, which together with opportunities provided by new digital technologies has fed a rapid evolution of production engineering that has opened new solutions to the challenges of mass personalization and market uncertainty. In addition to the latest developments in cloud technology, reference is made to key enabling technologies, including artificial intelligence, the digital twin, big data analytics, and the internet of things (IoT) to help users integrate the cloud approach with a fully digitalized production system. - Presents diverse cases that show how cloud-based technologies can be used in different ways as part of the standard operation of global production networks - Provides detailed reviews of new technologies like the digital twin, big data analytics, and blockchain to provide context on the role of cloud technologies in a fully digitalized system - Explores future trends for cloud technology and production engineering |
digital twin technology in manufacturing: Digital Twin for Smart Manufacturing Rajesh Kumar Dhanaraj, Ali Kashif Bashir, Rajasekar Vani, Balamurugan Balusamy, Pooja Malik, 2023-08-25 Digital Twin for Smart Manufacturing: Emerging Approaches and Applications provides detailed descriptions on how to integrate and optimize novel digital technologies for smart manufacturing. The book discusses digital twins, which combine the industrial internet of things, artificial intelligence, machine learning and software analytics with spatial network graphs to create living digital simulation models that update and change as their physical counterparts change. In addition, they provide an effective way to integrate technologies like cyber-physical systems into a smart manufacturing system, potentially optimizing the entire business process and operating procedure of the manufacturing firm. Drawing on the latest research, the book addresses the topics and technologies key to successful implementation of a smart manufacturing system, including augmented and virtual reality, big data and energy management. Broader subjects such as additive manufacturing and robotics are also covered in this context, covering every aspect of production. |
digital twin technology in manufacturing: Proceedings of the 25th International Symposium on Advancement of Construction Management and Real Estate Xinhai Lu, Zuo Zhang, Weisheng Lu, Yi Peng, 2021-10-11 This proceedings book focuses on innovation, cooperation, and sustainable development in the fields of construction management and real estate. The book provides a detailed analysis and description of the disciplinary frontiers in the field of building management and real estate and how they can be promoted in the context of the epidemic. A wide variety of papers provide a reference value for both scholars and practitioners. The proceedings book is the documentation of “the 25th International Symposium on Advancement of Construction Management and Real Estate” (CRIOCM 2020), which was held at the School of Public Administration, Central China Normal University, Wuhan, China, in 2020. |
digital twin technology in manufacturing: Tech Trends in Practice Bernard Marr, 2020-04-09 ***BUSINESS BOOK AWARDS - FINALIST 2021*** Discover how 25 powerful technology trends are transforming 21st century businesses How will the latest technologies transform your business? Future Tech Trends in Practice will give you the knowledge of today’s most important technology trends, and how to take full advantage of them to grow your business. The book presents25 real-world technology trends along with their potential contributions to organisational success. You’ll learn how to integrate existing advancements and plan for those that are on the way. In this book, best-selling author, strategic business advisor, and respected futurist Bernard Marr explains the role of technology in providing innovative businesses solutions for companies of varying sizes and across different industries. He covers wide-ranging trends and provides an overview of how companies are using these new and emerging technologies in practice. You, too, can prepare your company for the potential and power of trending technology by examining these and other areas of innovation described in Future Tech Trends in Practice: Artificial intelligence, including machine and deep learning The Internet of Things and the rise of smart devices Self-driving cars and autonomous drones 3D printing and additive manufacturing Blockchain technology Genomics and gene editing Augmented, virtual and mixed reality When you understand the technology trends that are driving success, now and into the future, you’ll be better positioned to address and solve problems within your organisation. |
digital twin technology in manufacturing: Industry 4.0 in Small and Medium-Sized Enterprises (SMEs) Ketan Kotecha, Satish Kumar, Arunkumar Bongale, R. Suresh, 2022-03-27 Focusing on the broader areas of Industry 4.0 as it applies to small and medium-sized enterprises (SMEs), this book offers a smooth adoption of techniques and technologies and presents advances, challenges, and opportunities for implementation. It will also enhance the role of academia by training new engineers on Industry 4.0 and digital transformation. Industry 4.0 in Small and Medium-Sized Enterprises (SMEs): Opportunities, Challenges, and Solutions presents concepts of predictive maintenance, digital factory, digital twin, additive manufacturing, and machining for sustainable development. It discusses the challenges faced by adopting Industry 4.0 including new security and privacy measures in the whole smart manufacturing setup while also explaining the impact of Industry 4.0 on Lean production systems. Implementation recommendations in the form of case studies, research studies, and the role academia can play are also provided. Practitioners, research scholars, academicians, and those studying or working in the Industry 4.0 sector will find this book of interest. |
digital twin technology in manufacturing: Reinventing the Product Eric Schaeffer, David Sovie, 2019-03-03 Create the personalized and compelling experiences that today's customers expect by harnessing AI and digital technologies to create smart connected products, with this cutting-edge guide from senior leaders at Accenture. Digital technology is both friend and foe: highly disruptive, yet it cannot be ignored. As traditional products transform into smart connected products faster than ever before, companies that fail to make use of it now put themselves in the firing line for disintermediation or even eradication. However, digital technology is also the biggest opportunity for product-making businesses to create the next generation of goods in the marketplace. In Reinventing the Product, Eric Schaeffer and David Sovie, both Senior Managing Directors at Accenture, show how this reinvention is made possible, to deliver truly intelligent, and often even autonomous, products. Reinventing the Product makes the case for companies to rethink their product strategy, innovation and engineering processes, including: - How to harness the opportunities of AI and digital technologies, such as IoT sensors, blockchain, advanced analytics, cloud and edge computing - Practical advice on transforming their entire culture to build the future of successful 'living products' - Features case studies from global organizations such as Faurecia, Signify, Symmons and Haier and interviews with thought leaders from top companies including Amazon, ABB, Tesla, Samsung and Google This book provides the only advice any product-making company needs as it embarks on, or accelerates, its digitization journey. |
digital twin technology in manufacturing: Manufacturing in Digital Industries J. Paulo Davim, 2020-07-06 Digital Industry can provide the framework for examining the challenges of future production technology. This book describes some of the various aspects that can, and may, influence future manufacturing. Computational intelligence techniques, cyber-physical systems, virtual and cloud-based manufacturing and man-machine interaction are studied and some of the most recent research completed by international experts in industry and academia is considered. Case studies provide practical solutions. |
digital twin technology in manufacturing: Digital Twin Driven Smart Design Fei Tao, Ang Liu, Tianliang Hu, A.Y.C. Nee, 2020-05-07 Digital Twin Driven Smart Design draws on the latest industry practice and research to establish a basis for the implementation of digital twin technology in product design. Coverage of relevant design theory and methodology is followed by detailed discussions of key enabling technologies that are supported by cutting-edge case studies of implementation. This groundbreaking book explores how digital twin technology can bring improvements to different kinds of product design process, including functional, lean and green. Drawing on the work of researchers at the forefront of this technology, this book is the ideal guide for anyone interested in digital manufacturing or computer-aided design. - Provides detailed case studies that explore key applications of digital twin technology in design practice - Introduces the concept of using digital twins to create the virtual commissioning of design projects - Presents a framework to help engineers incorporate digital twins into their product design process |
digital twin technology in manufacturing: The Digital Twin Noel Crespi, Adam T. Drobot, Roberto Minerva, 2023-06-02 The Digital Twin book is about harnessing the power of technology, business practices, and the digital infrastructure to make revolutionary improvements for the benefit of society. Ninety experts from around the world contributed to summarize four decades of digital advances and successes, and to define the Digital Twin’s potential for the decades ahead. The book describes how Digital Twins will play a key role in specific applications and across important sectors of the global economy, making it a must-read for executives, policymakers, technical leaders, researchers, and students alike. The book consists of thirty-eight chapters that cover Digital Twin concepts, supporting technologies, practices, and specific implementation strategies for various production and service sectors. Digital Twins are about creating faster, less expensive, and error-free manufacturing, products, processes, and services. This includes engineering of systems for energy, communications, construction, transportation, and food processing. It also covers solutions for making human existence better and more enjoyable through the life sciences, smart cities, and artistic creations. The Digital Twin’s functionality addresses the entire lifecycle of products and services. Importantly, the book describes the journey required for businesses and public organizations to embrace Digital Twins as part of their tool kit. The Digital Twin is the ideal starting point for teaching and research in all application domains. |
digital twin technology in manufacturing: Digital Twins Yogini Borole, Pradnya Borkar, Roshani Raut, Vijaya Parag Balpande, Prasenjit Chatterjee, 2023-09-18 |
digital twin technology in manufacturing: Scheduling in Industry 4.0 and Cloud Manufacturing Boris Sokolov, Dmitry Ivanov, Alexandre Dolgui, 2020-06-08 This book has resulted from the activities of IFAC TC 5.2 “Manufacturing Modelling for Management and Control”. The book offers an introduction and advanced techniques of scheduling applications to cloud manufacturing and Industry 4.0 systems for larger audience. This book uncovers fundamental principles and recent developments in the theory and application of scheduling methodology to cloud manufacturing and Industry 4.0. The purpose of this book is to present recent developments in scheduling in cloud manufacturing and Industry 4.0 and to systemize these developments in new taxonomies and methodological principles to shape this new research domain. This book addresses the needs of both researchers and practitioners to uncover the challenges and opportunities of scheduling techniques’ applications to cloud manufacturing and Industry 4.0. For the first time, it comprehensively conceptualizes scheduling in cloud manufacturing and Industry 4.0 systems as a new research domain. The chapters of the book are written by the leading international experts and utilize methods of operations research, industrial engineering and computer science. Such a multi-disciplinary combination is unique and comprehensively deciphers major problem taxonomies, methodologies, and applications to scheduling in cloud manufacturing and Industry 4.0. |
digital twin technology in manufacturing: Digital Twin Technologies and Smart Cities Maryam Farsi, Alireza Daneshkhah, Amin Hosseinian-Far, Hamid Jahankhani, 2020-08-14 This book provides a holistic perspective on Digital Twin (DT) technologies, and presents cutting-edge research in the field. It assesses the opportunities that DT can offer for smart cities, and covers the requirements for ensuring secure, safe and sustainable smart cities. Further, the book demonstrates that DT and its benefits with regard to: data visualisation, real-time data analytics, and learning leading to improved confidence in decision making; reasoning, monitoring and warning to support accurate diagnostics and prognostics; acting using edge control and what-if analysis; and connection with back-end business applications hold significant potential for applications in smart cities, by employing a wide range of sensory and data-acquisition systems in various parts of the urban infrastructure. The contributing authors reveal how and why DT technologies that are used for monitoring, visualising, diagnosing and predicting in real-time are vital to cities’ sustainability and efficiency. The concepts outlined in the book represents a city together with all of its infrastructure elements, which communicate with each other in a complex manner. Moreover, securing Internet of Things (IoT) which is one of the key enablers of DT’s is discussed in details and from various perspectives. The book offers an outstanding reference guide for practitioners and researchers in manufacturing, operations research and communications, who are considering digitising some of their assets and related services. It is also a valuable asset for graduate students and academics who are looking to identify research gaps and develop their own proposals for further research. |
digital twin technology in manufacturing: The Digital Shopfloor- Industrial Automation in the Industry 4.0 Era John Soldatos, Oscar Lazaro, Franco Cavadini, 2022-09-01 In today’s competitive global environment, manufacturers are offered with unprecedented opportunities to build hyper-efficient and highly flexible plants, towards meeting variable market demand, while at the same time supporting new production models such as make-to-order (MTO), configure-to-order (CTO) and engineer-to-order (ETO). During the last couple of years, the digital transformation of industrial processes is propelled by the emergence and rise of the fourth industrial revolution (Industry4.0). The latter is based on the extensive deployment of Cyber-Physical Production Systems (CPPS) and Industrial Internet of Things (IIoT) technologies in the manufacturing shopfloor, as well as on the seamless and timely exchange of digital information across supply chain participants. The benefits of Industry 4.0 have been already proven in the scope of pilot and production deployments in a number of different use cases including flexibility in automation, predictive maintenance, zero defect manufacturing and more. Despite early implementations and proof-of-concepts, CPPS/IIoT deployments are still in their infancy for a number of reasons, including:• Manufacturers’ poor awareness about digital manufacturing solutions and their business value potential, as well as the lack of relevant internal CPPS/IIoT knowledge.• The high costs that are associated with the deployment, maintenance and operation of CPPS systems in the manufacturing shopfloors, which are particularly challenging in the case of SME (Small Medium Enterprises) manufacturers that lack the equity capital needed to invest in Industry 4.0.• The time needed to implement CPPS/IIoT and the lack of a smooth and proven migration path from existing OT solutions.• The uncertainty over the business benefits and impacts of IIoT and CPPS technologies, including the lack of proven methods for the techno-economic evaluation of Industry4.0 systems. • Manufacturers’ increased reliance on external integrators, consultants and vendors. • The absence of a well-developed value chain needed to sustain the acceptance of these new technologies for digital automation.In order to alleviate these challenges, three European Commission funded projects (namely H2020 FAR-EDGE (http://www.far-edge.eu/), H2020 DAEDALUS (http://daedalus.iec61499.eu) and H2020 AUTOWARE (http://www.autoware-eu.org/)) have recently joined forces towards a “Digital Shopfloor Alliance”. The Alliance aims at providing leading edge and standards based digital automation solutions, along with guidelines and blueprints for their effective deployment, validation and evaluation. The present book provides a comprehensive description of some of the most representative solutions that offered by these three projects, along with the ways these solutions can be combined in order to achieve multiplier effects and maximize the benefits of their use. The presented solutions include standards-based digital automation solutions, following different deployment paradigms, such as cloud and edge computing systems. Moreover, they also comprise a rich set of digital simulation solutions, which are explored in conjunction with the H2020 MAYA project (http://www.maya-euproject.com/). The latter facilitate the testing and evaluation of what-if scenarios at low risk and cost, but also without disrupting shopfloor operations. As already outlined, beyond leading edge scientific and technological development solutions, the book comprises a rich set of complementary assets that are indispensable to the successful adoption of IIoT/CPPS in the shopfloor. The book is structured in three parts as follows: • The first part of the book is devoted to digital automation platforms. Following an introduction to Industry 4.0 in general and digital automation platforms in particular, this part presents the digital automation platforms of the FAR-EDGE, AUTOWARE and DAEDALUS projects. • The second part of the book focuses on the presentation of digital simulation and digital twins’ functionalities. These include information about the models that underpin digital twins, as well as the simulators that enable experimentation with these processes over these digital models. • The third part of the book provides information about complementary assets and supporting services that boost the adoption of digital automation functionalities in the Industry4.0 era. Training services, migration services and ecosystem building services are discussed based on the results of the three projects of the Digital Shopfloor Alliance. The target audience of the book includes:• Researchers in the areas of Digital Manufacturing and more specifically in the areas of digital automation and simulation, who wish to be updated about latest Industry4.0 developments in these areas.• Manufacturers, with an interest in the next generation of digital automation solutions based on Cyber-Physical systems.• Practitioners and providers of Industrial IoT solutions, which are interested in the implementation of use cases in automation, simulation and supply chain management.• Managers wishing to understand technologies and solutions that underpin Industry4.0, along with representative applications in the shopfloor and across the supply chain. |
digital twin technology in manufacturing: Manufacturing Systems: Theory and Practice George Chryssolouris, 2006-02-28 Overviews manufacturing systems from the ground up, following the same concept as in the first edition. Delves into the fundamental building blocks of manufacturing systems: manufacturing processes and equipment. Discusses all topics from the viewpoint of four fundamental manufacturing attributes: cost, rate, flexibility and quality. |
digital twin technology in manufacturing: The Yugo Jason Vuic, 2011-03-01 Six months after its American introduction in 1985, the Yugo was a punch line; within a year, it was a staple of late-night comedy. By 2000, NPR's Car Talk declared it the worst car of the millennium. And for most Americans that's where the story begins and ends. Hardly. The short, unhappy life of the car, the men who built it, the men who imported it, and the decade that embraced and discarded it is rollicking and astounding, and one of the greatest untold business-cum-morality tales of the 1980s. Mix one rabid entrepreneur, several thousand good communists, a willing U.S. State Department, the shortsighted Detroit auto industry, and improvident bankers, shake vigorously, and you've got The Yugo: The Rise and Fall of the Worst Car in History. Brilliantly re-creating the amazing confluence of events that produced the Yugo, Yugoslav expert Jason Vuic uproariously tells the story of the car that became an international joke: The American CEO who happens upon a Yugo right when his company needs to find a new import or go under. A State Department eager to aid Yugoslavia's nonaligned communist government. Zastava Automobiles, which overhauls its factory to produce an American-ready Yugo in six months. And a hole left by Detroit in the cheap subcompact market that creates a race to the bottom that leaves the Yugo . . . at the bottom. |
digital twin technology in manufacturing: Industry 4.1 Fan-Tien Cheng, 2021-10-26 Industry 4.1 Intelligent Manufacturing with Zero Defects Discover the future of manufacturing with this comprehensive introduction to Industry 4.0 technologies from a celebrated expert in the field Industry 4.1: Intelligent Manufacturing with Zero Defects delivers an in-depth exploration of the functions of intelligent manufacturing and its applications and implementations through the Intelligent Factory Automation (iFA) System Platform. The book’s distinguished editor offers readers a broad range of resources that educate and enlighten on topics as diverse as the Internet of Things, edge computing, cloud computing, and cyber-physical systems. You’ll learn about three different advanced prediction technologies: Automatic Virtual Metrology (AVM), Intelligent Yield Management (IYM), and Intelligent Predictive Maintenance (IPM). Different use cases in a variety of manufacturing industries are covered, including both high-tech and traditional areas. In addition to providing a broad view of intelligent manufacturing and covering fundamental technologies like sensors, communication standards, and container technologies, the book offers access to experimental data through the IEEE DataPort. Finally, it shows readers how to build an intelligent manufacturing platform called an Advanced Manufacturing Cloud of Things (AMCoT). Readers will also learn from: An introduction to the evolution of automation and development strategy of intelligent manufacturing A comprehensive discussion of foundational concepts in sensors, communication standards, and container technologies An exploration of the applications of the Internet of Things, edge computing, and cloud computing The Intelligent Factory Automation (iFA) System Platform and its applications and implementations A variety of use cases of intelligent manufacturing, from industries like flat-panel, semiconductor, solar cell, automotive, aerospace, chemical, and blow molding machine Perfect for researchers, engineers, scientists, professionals, and students who are interested in the ongoing evolution of Industry 4.0 and beyond, Industry 4.1: Intelligent Manufacturing with Zero Defects will also win a place in the library of laypersons interested in intelligent manufacturing applications and concepts. Completely unique, this book shows readers how Industry 4.0 technologies can be applied to achieve the goal of Zero Defects for all product |
digital twin technology in manufacturing: Digital Twin Kevin Chen, 2021-03-31 This book includes an introduction to digital twin, digital twin technology, digital twin and industry 4.0, digital twin city, application of digital twin in other aspects, case studies of digital twin, challenges and development trends of digital twin technology, and the digital economic production policy. It covers many important technical points of digital twin, enumerates many cases to analyze the theory, and puts forward innovative views in various areas. In reading this book, the reader will gain a deep understanding of digital twin, an entirely new discipline. |
digital twin technology in manufacturing: Topics for Group Discussion Prof Shrikant Prasoon, 2017-09 There are no specific rules to prepare for a GD. And no one knows what the topic of GD is going to be. This book includes topics that are likely to be put by the Group Testing Officer before the candidates to gauge their personality and leadership qualities. It will be a good idea to keep yourself abreast with topics from: 1. Current Affairs - Current Affairs is something that you have to be thorough with. Understand the recent crises affecting the world, latest developmental initiatives, and important national & global events. 2. Historical topics- Have a fair knowledge about the history of India and the world. Having historical information will help you cite examples and make references whenever needed. 3. Sports, Arts & Literature - In these topics, try to have a decent idea about what is popular, who are the leaders in each area, the latest that has happened in these areas. 4. Data crunching - Do familiarize yourself with important data. Throwing in some data if required in your GD will definitely create an impression among the assessors. Speak with a measure of confidence on the given topic; and secure the nod of the evaluator. |
digital twin technology in manufacturing: Weighted Residual Methods Mohammad Hatami, 2017-10-30 Weighted Residual Methods: Principles, Modifications and Applications introduces a range of WRMs, providing examples that show how they can be used to solve complex engineering problems with greater accuracy and computational efficiency. Examples focus on non-linear problems, including the motion of a spherical particle, nanofluid flow and heat transfer, magnetohydrodynamic flow and heat transfer, and micropolar fluid flow and heat transfer. These are important factors in understanding processes, such as filtration, combustion, air and water pollution and micro contamination. In addition to the applications, the reader is provided with full derivations of equations and summaries of important field research. - Includes the basic code for each method, giving readers a head start in using WRMs for computational modeling - Provides full derivations of important governing equations in a number of emerging fields of study - Offers numerous, detailed examples of a range of applications in heat transfer, nanotechnology, medicine, and more |
digital twin technology in manufacturing: Packaging Technology Anne Emblem, 2012-10-29 Packaging is a complex and wide-ranging subject. Comprehensive in scope and authoritative in its coverage, Packaging technology provides the ideal introduction and reference for both students and experienced packaging professionals.Part one provides a context for the book, discussing fundamental issues relating to packaging such as its role in society and its diverse functions, the packaging supply chain and legislative, environmental and marketing issues. Part two reviews the principal packaging materials such as glass, metal, plastics, paper and paper board. It also discusses closures, adhesives and labels. The final part of the book discusses packaging processes, from design and printing to packaging machinery and line operations, as well as hazard and risk management in packaging.With its distinguished editors and expert contributors, Packaging technology is a standard text for the packaging industry. The book is designed both to meet the needs of those studying for the Diploma in Packaging Technology and to act as a comprehensive reference for packaging professionals. - Provides the ideal introduction and reference for both students and experienced packaging professionals - Examines fundamental issues relating to packaging, such as its role in society, its diverse functions, the packaging supply chain and legislative, environmental and marketing issues - Reviews the principal packaging materials such as glass, metal, plastics, paper and paper board |
Digital Twins in Manufacturing: A Survey of Current Practices …
Digital Twin (DT) is the advanced tool of smart manufacturing which provides a proper way to model, analyse, and control the physical systems. A DT is the lifelike rendition of a physical …
Digital Transformation of Factories with Digital Twin Technology
Digital Transformation of Factories with Digital Twin Technology. With the digital representation of real-world entities, predicting machine maintenance issues to avoid downtime, or improving …
SCS Preparing Manuscripts
This Chapter identifies implementation challenges for Digital Twins for manufacturing, reviews relevant standardization efforts, introduces the ISO Digital Twin framework standard for …
Digital Twin: Manufacturing Excellence through Virtual Factory …
Digital Twin: Manufacturing Excellence through Virtual Factory Replication This paper introduces the concept of a “Digital Twin” as a virtual representation of what has been produced. Compare …
Digital Twins in a Nutshell - NASA Technical Reports Server …
A digital twin is an integrated data-driven virtual representation of real-world entities and processes, with synchronized interaction at a specified frequency and fidelity.
Digital twin for smart manufacturing equipment: modeling …
Digital twin technology accurately predicts and analyzes manufacturing workflows, supporting informed decision-making through the integration of big data analytics, IoT sensors, and AI …
Digital Twin Technology for Continuous Improvement at …
The Hitachi digital twin solution integrates the stored data for all the manufacturing processes, and then provides the data to analysis applications such as AI and simulations.
Digital Twins for Industrial Applications - iiconsortium.org
Feb 18, 2020 · In this white paper, we took a step towards providing a concrete definition of digital twin from an Industrial Internet Consortium (IIC) perspective and elaborated on scenarios in …
Fab Insights: A Digital Twin for Semiconductor Manufacturing
The Digital Twin approach allows realistic simulations and validation of products, machines, lines and complete plants. In addition, it serves as the foundation for flexible and efficient …
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We have proved that it is feasible to deploy an industrial internet platform with a digital twin framework in a manufacturing environment. We have also proved that such a platform greatly …
IT@Intel: Optimizing Factory Performance with Digital Twin …
Factory Pathfinder uses Digital Twin technology to provide manufacturers with critical capabilities designed to improve processes, increase eficiency, and reduce costs.
Manufacturing Digital Twin Standards
The standard defines a “Digital Twin in Manufacturing” as “A fit-for-purpose digital representation of an observable manufacturing element (OME) with synchronization between the …
Digital Twin for Smart Manufacturing: the Simulation Aspect
This paper begins with a short introduction to digital twins and then each panelist provides preliminary thoughts on concept, definitions, challenges, implementations, relevant standard …
Industry 4.0 and the digital twin - Deloitte United States
In the pages that follow, we discuss the digital twin—its definition, the way it can be created, how it could drive value, its typical applications in the real world, and how a company can prepare …
Dynamic scheduling for manufacturing workshops using …
The emerged digital twin technology has solved the shortcomings of tra- ditional manufacturing in workshop control and decision-making [1]. It utilizes the mapping relationship between virtual …
Intel and Sony Semiconductor Corporation Solutions Advance …
Digital Twins have proved invaluable in a wide range of manufacturing environments, including discreet manufacturing (individual items such as cars, planes, semiconductor wafers, and …
Digital twin driven factory and production planning (FPP)
The insights highlight Digital Twin’s potential to enable dynamic planning. To fully leverage its benefits, further research is needed to validate the proposed framework and to develop a …
Digital twin simulation in industrial machinery
The digital twin is transforming the ability of the manufacturing industry to reinvent products and operations. The white paper discusses how the simula- tion and testing portfolio underpins the …
Digital Twins for Robot Systems in Manufacturing
In robotics, the Digital Twin technology is expected to address the challenges associated with designing, testing, commissioning, and reconfigurations. This requires a Digital Twin to …
Digital Twin and IIoT in Optimizing Manufacturing Process …
The production process control and quality management application brings Industrial Internet, digital twin (including equipment and product digital twins), streaming and batch data analytics, …
Horizon Europe - Die Europäische Kommission
Manufacturing processes, supply chains, cyber-physical systems or cities will become more climate neutral and less polluting, and circular solutions will include AI and digital twins, and …
Digital Twins: Evolution in Manufacturing - IEEE
The idea of a Digital Twin embedding knowledge derives from the work done by IBM to create a digital twin mirroring the newer models of robots used in …
Digital Twins in Manufacturing: A Survey o…
Digital Twin (DT) is the advanced tool of smart manufacturing which provides a proper way to model, analyse, and control the physical systems. A DT is …
Digital Transformation of Factories with Digital Twi…
Digital Transformation of Factories with Digital Twin Technology. With the digital representation of real-world entities, predicting machine maintenance …
SCS Preparing Manuscripts
This Chapter identifies implementation challenges for Digital Twins for manufacturing, reviews relevant standardization efforts, introduces …
Digital Twin: Manufacturing Excellence …
Digital Twin: Manufacturing Excellence through Virtual Factory Replication This paper introduces the concept of a “Digital Twin” as a virtual …