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| gas assist injection molding design guide: Specialized Molding Techniques Hans-Peter Heim, H. Potente, 2002-12-31 A surge of new molding technologies is transforming plastics processing and material forms to the highly efficient, integrated manufacturing that will set industry standards in the early years of this century. This book is a survey of these technologies, putting them into context and accentuating opportunities. The relations among these technologies are analyzed in terms of products, materials, processing, and geometry. |
| gas assist injection molding design guide: Handbook of Molded Part Shrinkage and Warpage Jerry Fischer, 2012-12-31 How easy life would be if only moldings were the same size and shape as the mold. But they never are, as molders, toolmakers, designers and end users know only too well. Shrinkage means that the size is always different; warpage often changes the shape too. The effects are worse for some plastics than others. Why is that? What can you do about it? The Handbook of Molded Part Shrinkage and Warpage is the first and only book to deal specifically with this fundamental problem. Jerry Fischer’s Handbook explains in plain terms why moldings shrink and warp, shows how additives and reinforcements change the picture, sets out the effect of molding process conditions, and explains why you never can have a single ‘correct’ shrinkage value. It goes on to demonstrate how to alleviate the problem through careful design of the molded part and the mold, and by proper material selection. It also examines computer-aided methods of forecasting shrinkage and warpage. And most important of all, the Handbook gives you the data you need to work with. Authoritative and rooted in extensive industrial experience, the expert guidance contained in this handbook offers practical understanding to novices, and new insights to readers already skilled in the art of injection molding and mold making Contains the answers to common problems and detailed advice on how to control mold and post-mold shrinkage and warpage Case Studies illustrate and enrich the text; Data tables provide the empirical data that is essential for success, but hard to come by |
| gas assist injection molding design guide: Industrial Design Jim Lesko, 2011-09-23 Industrial Design: Materials and Manufacturing Guide, Second Edition provides the detailed coverage of materials and manufacturing processes that industrial designers need without the in-depth and overly technical discussions commonly directed toward engineers. Author Jim Lesko gives you the practical knowledge you need to develop a real-world understanding of materials and processes and make informed choices for industrial design projects. In this book, you will find everything from basic terminology to valuable insights on why certain shapes work best for particular applications. You'll learn how to extract the best performance from all of the most commonly used methods and materials. |
| gas assist injection molding design guide: Gas Assisted Moulding T. C. Pearson, 1997 This review examines the current state of the art in GAM technology and applications. It outlines the fundamental principles and discusses the benefits and limitations of the process. It describes the choice of equipment, including aspects such as nitrogen gas preparation and the position and timing of gas injection. The report also provides design guidelines for thin and thick section mouldings and the c258 and location of gas channels. External gas moulding is also briefly described. An additional indexed section containing several hundred abstracts from the Rapra Polymer Library database provides useful references for further reading. |
| gas assist injection molding design guide: Gas Assist Injection Molding Paul Dier, Richard Goralski, 2000 |
| gas assist injection molding design guide: Plastics Engineering R. J Crawford, P. J. Martin, 2020-01-22 Plastics Engineering, Fourth Edition, presents basic essentials on the properties and processing behaviour of plastics and composites. The book gives engineers and technologists a sound understanding of basic principles without the introduction of unduly complex levels of mathematics or chemistry. Early chapters discuss the types of plastics currently available and describe how designers select a plastic for a particular application. Later chapters guide the reader through the mechanical behaviour of materials, along with a detailed analysis of their major processing techniques and principles. All techniques are illustrated with numerous worked examples within each chapter, with further problems provided at the end.This updated edition has been thoroughly revised to reflect major changes in plastic materials and their processing techniques that have occurred since the previous edition. The plastics and processing techniques addressed within the book have been comprehensively updated to reflect current materials and technologies, with new worked examples and problems also included. - Gives new engineers and technologists a thorough understanding of the essential properties and processing behavior of plastics and composites - Presents a great source of foundational information for students, early-career engineers and researchers - Demonstrates how basic engineering principles in design, mechanics of materials, fluid mechanics and thermodynamics may be applied to the properties, processing and performance of modern plastic materials |
| gas assist injection molding design guide: A Practical Guide to Plastics Sustainability Michel Biron, 2020-04-18 A Practical Guide to Plastics Sustainability: Concept, Solutions, and Implementation is a groundbreaking reference work offering a broad, detailed and highly practical vision of the complex concept of sustainability in plastics. The book's aim is to present a range of potential pathways towards more sustainable plastics parts and products, enabling the reader to further integrate the idea of sustainability into their design process. It begins by introducing the context and concept of sustainability, discussing perceptions, drivers of change, key factors, and environmental issues, before presenting a detailed outline of the current situation with types of plastics, processing, and opportunities for improved sustainability. Subsequent chapters focus on the different possibilities for improved sustainability, offering a step-by-step technical approach to areas including design, properties, renewable plastics, and recycling and re-use. Each of these pillars are supported by data, examples, analysis and best practice guidance. Finally, the latest developments and future possibilities are considered. - Approaches the idea of sustainability from numerous angles, offering practical solutions to improve sustainability in the development of plastic components and products - Explains how sustainability can be applied across plastics design, materials selection, processing, and end of life, all set alongside socioeconomic factors - Considers key areas of innovation, such as eco-design, novel opportunities for recycling or re-use, bio-based polymers and new technologies |
| gas assist injection molding design guide: Injection Molding Handbook D.V. Rosato, Marlene G. Rosato, 2012-12-06 This third edition has been written to thoroughly update the coverage of injection molding in the World of Plastics. There have been changes, including extensive additions, to over 50% of the content of the second edition. Many examples are provided of processing different plastics and relating the results to critiCal factors, which range from product design to meeting performance requirements to reducing costs to zero-defect targets. Changes have not been made that concern what is basic to injection molding. However, more basic information has been added concerning present and future developments, resulting in the book being more useful for a long time to come. Detailed explanations and interpretation of individual subjects (more than 1500) are provided, using a total of 914 figures and 209 tables. Throughout the book there is extensive information on problems and solutions as well as extensive cross referencing on its many different subjects. This book represents the ENCYCLOPEDIA on IM, as is evident from its extensive and detailed text that follows from its lengthy Table of CONTENTS and INDEX with over 5200 entries. The worldwide industry encompasses many hundreds of useful plastic-related computer programs. This book lists these programs (ranging from operational training to product design to molding to marketing) and explains them briefly, but no program or series of programs can provide the details obtained and the extent of information contained in this single sourcebook. |
| gas assist injection molding design guide: Moldflow Design Guide Jay Shoemaker, 2006-01-01 |
| gas assist injection molding design guide: Gas-assist Injection Molding Jack Avery, 2001-01-01 |
| gas assist injection molding design guide: Troubleshooting Injection Moulding Vannessa Goodsgip, 2004 Annotation Injection moulding is one of the most commonly used processing technologies for plastics materials. Proper machine set up, part and mould design, and material selection can lead to high quality production. This review outlines common factors to check when preparing to injection mould components, so that costly mistakes can be avoided. This review examines the different types of surface defects that can be identified in plastics parts and looks at ways of solving these problems. Useful flow charts to illustrate possible ways forward are included. Case studies and a large b257 of figures make this a very useful report. |
| gas assist injection molding design guide: Total Quality Process Control for Injection Molding M. Joseph Gordon, Jr., 2010-03-25 The all-encompassing guide to total quality process control for injection molding In the same simple, easy-to-understand language that marked the first edition, Total Quality Process Control for Injection Molding, Second Edition lays out a successful plan for producing superior plastic parts using high-quality controls. This updated edition is the first of its kind to zero in on every phase of the injection molding process, the most commonly used plastics manufacturing method, with an all-inclusive strategy for excellence. Beginning with sales and marketing, then moving forward to cover finance, purchasing, design, tooling, manufacturing, assembly, decorating, and shipping, the book thoroughly covers each stage to illustrate how elevated standards across individual departments relate to result in the creation of a top-notch product. This Second Edition: Details ways to improve plastic part design and quality Includes material and process control procedures to monitor quality through the entire manufacturing system Offers detailed information on machinery and equipment and the implementation of quality assurance methods—content that is lacking in similar books Provides problem-analysis techniques and troubleshooting procedures Includes updates that cover Six Sigma, ISO 9000, and TS 16949, which are all critical for quality control; computer-guided process control techniques; and lean manufacturing methods With proven ways to problem-solve, increase performance, and ensure customer satis-faction, this valuable guide offers the vital information today's managers need to plan and implement quality process control—and produce plastic parts that not only meet, but surpass expectations. |
| gas assist injection molding design guide: Plastics Engineered Product Design D.V. Rosato, 2003-12-16 • A comprehensive book which collates the experience of two well-known US plastic engineers.• Enables engineers to make informed decisions.• Includes a unique chronology of the world of plastics.The use of plastics is increasing year on year, and new uses are being found for plastics in many industries. Designers using plastics need to understand the nature and properties of the materials which they are using so that the products perform to set standards.This book, written by two very experienced plastics engineers, provides copious information on the materials, fabrication processes, design considerations and plastics performance, thus allowing informed decisions to be made by engineers.It also includes a useful chronology of the world of plastics, a resource not found elsewhere. |
| gas assist injection molding design guide: Plastics Institute of America Plastics Engineering, Manufacturing & Data Handbook D.V. Rosato, Nick R. Schott, Marlene G. Rosato, 2001-11-30 This book provides a simplified, practical, and innovative approach to understanding the design and manufacture of plastic products in the World of Plastics. The concise and comprehensive information defines and focuses on past, current, and future technical trends. The handbook reviews over 20,000 different subjects; and contains over 1,000 figures and more than 400 tables. Various plastic materials and their behavior patterns are reviewed. Examples are provided of different plastic products and relating to them critical factors that range from meeting performance requirements in different environments to reducing costs and targeting for zero defects. This book provides the reader with useful pertinent information readily available as summarized in the Table of Contents, List of References and the Index. |
| gas assist injection molding design guide: Plastic Product Material and Process Selection Handbook Dominick V Rosato, Donald V Rosato, Matthew v Rosato, 2004-08-04 This book is for people involved in working with plastic material and plastic fabricating processes. The information and data in this book are provided as a comparative guide to help in understanding the performance of plastics and in making the decisions that must be made when developing a logical approach to fabricating plastic products to meet performance requirements at the lowest costs. It is formatted to allow for easy reader access and this care has been translated into the individual chapter constructions and index. This book makes very clear the behaviour of the 35,000 different plastics with the different behaviours of the hundreds of processes. Products reviewed range from toys to medical devices, to cars, to boats, to underwater devices, containers, springs, pipes, aircraft and spacecraft. The reader's product to be designed and/or fabricated can be directly or indirectly related to plastic materials, fabricating processes and/or product design reviews in this book.*Essential for people involved in working with plastic material and plastic fabricating processes *Will help readers understand the performance of plastics *Helps readers to make decisions which meet performance requirements and to keep costs low |
| gas assist injection molding design guide: Practical Injection Molding Bernie A. Olmsted, Martin Davis, 2001-03-14 This work focuses on the factors critical to successful injection moulding, including knowledge of plastic materials and how they melt, the importance of mould design, the role of the screw, and the correct use of the controls of an injection moulding machine. It seeks to provide operating personnel with a clear understanding of the basics of injec |
| gas assist injection molding design guide: Injection Moulding Vannessa Goodship, 2020-05-05 This revised 3rd edition details the factors involved in the injection moulding process, from material properties and selection to troubleshooting faults, and includes the equipment types currently in use and machine settings for different types of plastics. Since material flow is critical in moulding, the book covers rheology and viscosity. High temperature is also discussed as it can lead to poor quality mouldings due to material degradation. |
| gas assist injection molding design guide: Conference Proceedings , |
| gas assist injection molding design guide: Stretch Blow Molding Ottmar Brandau, 2016-08-10 Stretch Blow Molding, Third Edition, provides the latest on the blow molding process used to produce bottles of the strength required for carbonated drinks. In this updated handbook, Ottmar Brandau introduces the technology of stretch blow molding, explores practical aspects of designing and running a production line, and looks at practical issues for quality control and troubleshooting. As an experienced engineer, manager, and consultant, Brandau's focus is on optimizing the production process, improving quality, and reducing cycle time. In this new edition, the author has thoroughly reviewed the content of the book, providing updates on new developments in stretch blow molding, including neck sizes, new equipment and processes, and the economics of the process. The book is a thoroughly practical handbook which provides engineers and managers with the toolkit to improve production and engineering aspects in their own businesses, allowing them to save money, increase output, and improve competitiveness by adopting new technologies. - Provides knowledge and understanding of the latest technological and best practice developments in stretch blow molding - Includes money saving, practical strategies to optimize the production process, improve quality, and reduce cycle times - Provides a guide to the training of operators, as well as tactics on how to troubleshoot when products are faulty, productivity is low, or machinery is not operating as expected |
| gas assist injection molding design guide: Thomas Register of American Manufacturers , 2002 This basic source for identification of U.S. manufacturers is arranged by product in a large multi-volume set. Includes: Products & services, Company profiles and Catalog file. |
| gas assist injection molding design guide: Runner and Gating Design Handbook 3e John P. Beaumont, 2019-10-07 For the first time, both the art and the science of designing runners and gates are presented in a concise format. Tried and true runner and gating design techniques successfully used with various materials and molding applications are described together with cutting edge new technologies. The book will help readers determine when to use what type of runner system and how to isolate molding problems generated by the gate and runner vs. other molding issues. Much emphasis is placed on the critical features in a hot runner design and how to determine what type of design is best for a specific application. Finally, readers will be able to separate the sales hype from reality when dealing with hot runner suppliers. |
| gas assist injection molding design guide: CAE and Intelligent Processing of Polymeric Materials Hsin-Pang Wang, Lih-Sheng Turng, Jean-Marie Marchal, 1997 The highlight topic of the November 1997 symposium was intelligent and flexible systems, featuring smart technologies that assist engineers responding to ever increasing demands for shorter time, lower cost, and greater quality. |
| gas assist injection molding design guide: Handbook of Plastic Processes Charles A. Harper, 2006-05-26 An outstanding and thorough presentation of the complete field of plastics processing Handbook of Plastic Processes is the only comprehensive reference covering not just one, but all major processes used to produce plastic products-helping designers and manufacturers in selecting the best process for a given product while enabling users to better understand the performance characteristics of each process. The authors, all experts in their fields, explain in clear, concise, and practical terms the advantages, uses, and limitations of each process, as well as the most modern and up-to-date technologies available in their application. Coverage includes chapters on: Injection molding Compression and transfer molding Sheet extrusion Blow molding Calendering Foam processing Reinforced plastics processing Liquid resin processing Rotational molding Thermoforming Reaction injection molding Compounding, mixing, and blending Machining and mechanical fabrication Assembly, finishing, and decorating Each chapter details a particular process, its variations, the equipment used, the range of materials utilized in the process, and its advantages and limitations. Because of its increasing impact on the industry, the editor has also added a chapter on nanotechnology in plastics processing. |
| gas assist injection molding design guide: Plastics World , 1997 |
| gas assist injection molding design guide: Maro Polymer Notes , 1998 |
| gas assist injection molding design guide: Thermoplastic Material Selection Eric R. Larson, 2015-04-30 Thermoplastic Material Selection: A Practical Guide presents current information on how proper material selection is a critical component of any manufactured product. The text is a practical guide to a difficult process, giving the reader a fundamental grounding in thermoplastic materials and providing the tools they need to save time, money, and frustration. The book provides an overview of the most commonly used thermoplastic materials, including discussions of the different chemical families, plastics categories, and material grades - and the implications of these differences on the material selection process. It provides fresh insights on the traditional methods of material selection based on performance and cost, and also discusses the use of non-traditional methods based on subjective evaluation. Subsequent sections include references on tools that can be used to conduct further exploration, how to accurately select the most suitable material, writing an effective material specification, and working with material suppliers and distributors. - Presents current information on how proper thermoplastics material selection is a critical component of any manufactured product - A practical guide to a difficult process, giving the reader a fundamental grounding in thermoplastics material selection and providing the tools they need to save time, money, and frustration - Delivers insights on the traditional methods of material selection based on performance and cost, and introduces nontraditional methods based on size, form, appearance, and feel |
| gas assist injection molding design guide: Robust Process Development and Scientific Molding Suhas Kulkarni, 2017-01-16 The book introduces the reader to the concepts of Scientific Molding and Scientific Processing for Injection Molding, geared towards developing a robust, repeatable, and reproducible (3Rs) molding process. The effects of polymer morphology, thermal transitions, drying, and rheology on the injection molding process are explained in detail. The development of a robust molding process is broken down into two sections and is described as the Cosmetic Process and the Dimensional Process. Scientific molding procedures to establish a 3R process are provided. The concept of Design of Experiments (DOEs) for and in injection molding is explained, providing an insight into the cosmetic and dimensional process windows. A plan to release qualified molds into production with troubleshooting tips is also provided. Topics that impact a robust process such as the use of regrind, mold cooling, and venting are also described. Readers will be able to utilize the knowledge gained from the book in their day-to-day operations immediately. The second edition includes a completely new chapter on Quality Concepts, as well as much additional material throughout the book, covering fountain flow, factors affecting post mold shrinkage, and factor selections for DOEs. There are also further explanations on several topics, such as in-mold rheology curves, cavity imbalances, intensification ratios, gate seal studies, holding time optimization of hot runner molds, valve gated molds, and parts with large gates. A troubleshooting guide for common molded defects is also provided. |
| gas assist injection molding design guide: Computer Modeling for Injection Molding Huamin Zhou, 2013-03-04 This book covers a wide range of applications and uses of simulation and modeling techniques in polymer injection molding, filling a noticeable gap in the literature of design, manufacturing, and the use of plastics injection molding. The authors help readers solve problems in the advanced control, simulation, monitoring, and optimization of injection molding processes. The book provides a tool for researchers and engineers to calculate the mold filling, optimization of processing control, and quality estimation before prototype molding. |
| gas assist injection molding design guide: Materials World , 2002 |
| gas assist injection molding design guide: Delaware Composites Design Encyclopedia UniversityofDelawa, 2017-11-22 First published in 1990. CRC Press is an imprint of Taylor & Francis. |
| gas assist injection molding design guide: Plastics Materials and Processes Charles A. Harper, Edward M. Petrie, 2003-10-10 Plastics Materials and Processes: A Concise Encyclopedia is a resource for anyone with an interest in plastic materials and processes, from seasoned professionals to laypeople. Arranged in alphabetical order, it clearly explains all of the materials and processes as well as their major application areas and usages. Plastics Materials and Processes: A Concise Encyclopedia: Discusses and describes applications and practical uses of the materials and processes. Clear definitions and sufficient depth to satisfy the information seekers needs |
| gas assist injection molding design guide: Injection Mold Design Engineering David O. Kazmer, 2012-11-12 This book provides a vision and structure to finally synergize all the engineering disciplines that converge in the mold design process. The topics are presented in a top-down manner, beginning with introductory definitions and the big picture before proceeding to layout and detailed design of molds. The book provides very pragmatic analysis with worked examples that can be readily adapted to real world mold design applications. It should help students and practitioners to understand the inner workings of injection molds and encourage them to think outside the box in developing innovative and highly functional mold designs. Contents: · Introduction to mold functions, types, and components · Review of design for injection molding · Cost estimation and optimization · Mold layout design including cavity layout, sizing, and materials selection · Cavity, runner system, and gating analysis and design · Cooling system analysis and design · Venting, shrinkage, and warpage analysis and strategies · Ejection force analysis and ejection system designs · Stress and deflection analysis with structural system designs · A survey of advanced mold designs |
| gas assist injection molding design guide: Machine Design , 1995 |
| gas assist injection molding design guide: Injection Molding Handbook Tim A. Osswald, Lih-Sheng Turng, Paul J. Gramann, 2008 The Injection Molding Handbook provides engineers, professionals and other involved in this important industry sector with a thorough up-to-date overview of injection molding processing equipment and techniques, including the basic fundamental information on chemistry, physics, material science and process engineering. It covers all components of the injection molding machine and the various process steps. Topics directly affecting injection molding, such as material selection, process control, simulation, design and troubleshooting complete this reference book for the injection molder. The updated second edition handbook presents a well-rounded overview of the underlying theory governing the various injection molding processes without loosing its practical flavor. |
| gas assist injection molding design guide: Bottles, Preforms and Closures Ottmar Brandau, 2012-06-19 In the past few decades, there have been great advances in the phylogenetic classification of infectious diseases of man. Taxonomic Guide to Infectious Diseases organizes this information into a standard biological classification and provides a short, clinically-oriented description of every genus (class) of infectious organism. It covers an overview of modern taxonomy, including a description of the kingdoms of life and the evolutionary principles underlying the class hierarchy, and each following chapter will describe one phylum and the genera that contain infectious species. Taxonomic Guide to Infectious Diseases is written in an engaging, narrative style, providing the reader with an easy to digest yet clinically-oriented story of the pathogenic features of each genus. Designed for researchers, clinicians and students of infectious diseases, medical microbiology and pathology. Offers genus-by-genus classification of infectious diseases along with short, clinically-oriented descriptions of each genusPresents comprehensive lists of infectious species for each genera and identifies diseases caused by each species. Compiled and written by a well-known pathologist with extensive experience in diagnosing human infectious diseases. |
| gas assist injection molding design guide: Chemical Abstracts , 2002 |
| gas assist injection molding design guide: Directory of Plastics Education and Training Programs in the U.S. and Canada , 1998 |
| gas assist injection molding design guide: Polymeric Foams Structure-Property-Performance Bernard Obi, 2017-12-07 Polymeric Foams Structure–Property–Performance: A Design Guide is a response to the design challenges faced by engineers in a growing market with evolving standards, new regulations, and an ever-increasing variety of application types for polymeric foam. Bernard Obi, an author with wide experience in testing, characterizing, and applying polymer foams, approaches this emerging complexity with a practical design methodology that focuses on understanding the relationship between structure–properties of polymeric foams and their performance attributes. The book not only introduces the fundamentals of polymer and foam science and engineering, but also goes more in-depth, covering foam processing, properties, and uses for a variety of applications. By connecting the diverse technologies of polymer science to those from foam science, and by linking both micro- and macrostructure–property relationships to key performance attributes, the book gives engineers the information required to solve pressing design problems involving the use of polymeric foams and to optimize foam performance. With a focus on applications in the automotive and transportation industries, as well as uses of foams in structural composites for lightweight applications, the author provides numerous case studies and design examples of real-life industrial problems from various industries and their solutions. Provides the science and engineering fundamentals relevant for solving polymer foam application problems Offers an exceptionally practical methodology to tackle the increasing complexity of real-world design challenges faced by engineers working with foams Discusses numerous case studies and design examples, with a focus on automotive and transportation Utilizes a practical design methodology focused on understanding the relationship between structure-properties of polymeric foams and their performance attributes |
| gas assist injection molding design guide: Designing Successful Products with Plastics Mark T. MacLean-Blevins, 2017-08-28 Designing Successful Products with Plastics: Fundamentals of Plastic Part Design provides expert insight into design considerations required to bring a concept product or part through design and ready-for-production. The book shows how integrating four key choices—materials, processes, tooling and design—in every design decision allows the designer to fully vet and optimize the design. Rather than focusing on design rules and engineering equations used during product development, the emphasis of the book is on what the designer needs to consider during the early conceptual visualization stages, and in the detailed stages of the design process. This approach will bridge the gap between the industrial designer, tasked with the 'big picture' product design and use, and the part designer, tasked with the detailed plastic part design for manufacture. Useful to both experienced and novice designers, this book brings valuable design process information through specific examples, enabling designers and engineers in the plastics industry to effectively use the available technical information to successfully design and manufacture new products. - Bridges the gap between the industrial designer working on product design and use, and the part designer working on detailed part design for manufacture - Enables designers to establish a solid foundation for new product development on the 'four pillars' of the process: materials, processes, tooling, and design - Provides a hierarchy and roadmap through creative product design and implementation, so engineers can translate a product from creative concept through to realization and commercialization |
| gas assist injection molding design guide: Ann Arbor Business Directory & Business Buyer's Guide Ann Arbor Area Chamber of Commerce, 2007 |
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